ASV SR-70 Wartungshandbuch Seite 5
- Seite / 141
- Inhaltsverzeichnis
- FEHLERBEHEBUNG
- LESEZEICHEN
Bewertet. / 5. Basierend auf Kundenbewertungen
12. Engine
Chapter Overview . . . . . . . . . . . . . . . . . . . . . 12-1
Personal Safety . . . . . . . . . . . . . . . . . . . . . . 12-1
Removal & Installation . . . . . . . . . . . . . . . . . 12-1
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1
Removal Procedure . . . . . . . . . . . . . . . . 12-1
Installation Procedure . . . . . . . . . . . . . . 12-2
Exhaust System . . . . . . . . . . . . . . . . . . . . 12-2
Removal Procedure . . . . . . . . . . . . . . . . 12-2
Installation Procedure . . . . . . . . . . . . . . 12-4
Air Cleaner . . . . . . . . . . . . . . . . . . . . . . . . 12-4
Removal Procedure . . . . . . . . . . . . . . . . 12-4
Installation Procedure . . . . . . . . . . . . . . 12-5
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-5
Removal Procedure . . . . . . . . . . . . . . . . 12-5
Installation Procedure . . . . . . . . . . . . . . 12-7
13. Undercarriage
Chapter Overview . . . . . . . . . . . . . . . . . . . . . 13-1
Personal Safety . . . . . . . . . . . . . . . . . . . . . . 13-1
Machine Preparation . . . . . . . . . . . . . . . . . . . 13-1
Removal & Installation . . . . . . . . . . . . . . . . . 13-1
15” Idler Wheel (PT-80) . . . . . . . . . . . . . . . 13-1
Removal Procedure . . . . . . . . . . . . . . . . 13-1
Installation Procedure . . . . . . . . . . . . . . 13-2
10’’ & 15” Wheel (PT-70) . . . . . . . . . . . . . . 13-3
Removal & Installation Procedure . . . . . 13-3
10” Bogie Wheel & Hub (PT-80) . . . . . . . 13-4
Removal & Service Procedure . . . . . . . . 13-4
Idler Hub . . . . . . . . . . . . . . . . . . . . . . . . . . 13-8
Removal & Service Procedure . . . . . . . . 13-8
14. Lift Arm Components
Chapter Overview . . . . . . . . . . . . . . . . . . . . . 14-1
Personal Safety . . . . . . . . . . . . . . . . . . . . . . 14-1
Machine Preparation . . . . . . . . . . . . . . . . . . . 14-1
Removal & Installation . . . . . . . . . . . . . . . . . 14-1
Lift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . 14-1
Removal Procedure . . . . . . . . . . . . . . . . 14-1
Installation Procedure . . . . . . . . . . . . . . 14-3
Bucket/Tilt Cylinder . . . . . . . . . . . . . . . . . . 14-3
Removal Procedure . . . . . . . . . . . . . . . . 14-3
Installation Procedure . . . . . . . . . . . . . . 14-5
Q/C Block PRV . . . . . . . . . . . . . . . . . . . . . 14-5
Removal Procedure . . . . . . . . . . . . . . . . 14-5
Installation Procedure . . . . . . . . . . . . . . 14-5
15. Quick Attach
Chapter Overview . . . . . . . . . . . . . . . . . . . . . 15-1
Personal Safety . . . . . . . . . . . . . . . . . . . . . . 15-1
Machine Preparation . . . . . . . . . . . . . . . . . . . 15-1
Removal & Installation . . . . . . . . . . . . . . . . . 15-1
Locking Pin . . . . . . . . . . . . . . . . . . . . . . . . 15-1
Removal Procedure . . . . . . . . . . . . . . . . 15-1
Installation Procedure . . . . . . . . . . . . . . 15-2
Pivot Pin . . . . . . . . . . . . . . . . . . . . . . . . . . 15-3
Removal Procedure . . . . . . . . . . . . . . . . 15-3
Installation Procedure . . . . . . . . . . . . . . 15-3
16. Hydraulic Component Service
Chapter Overview . . . . . . . . . . . . . . . . . . . . . 16-1
Personal Safety . . . . . . . . . . . . . . . . . . . . . . 16-1
Disassembly & Assembly . . . . . . . . . . . . . . . 16-1
Hydraulic Cylinder . . . . . . . . . . . . . . . . . . . 16-1
Disassembly Procedure . . . . . . . . . . . . . 16-1
Assembly Procedure . . . . . . . . . . . . . . . 16-3
Lift Arm Control Valve . . . . . . . . . . . . . . . . 16-4
Disassembly Procedure . . . . . . . . . . . . . 16-4
Assembly Procedure . . . . . . . . . . . . . . . 16-6
Drive Motor (brake portion) . . . . . . . . . . . . 16-6
Disassembly Procedure . . . . . . . . . . . . . 16-6
Assembly Procedure . . . . . . . . . . . . . . . 16-7
Drive Motor (motor portion) . . . . . . . . . . . . 16-8
Disassembly Procedure . . . . . . . . . . . . . 16-8
Assembly Procedure . . . . . . . . . . . . . . . 16-9
Drive Pump (Drive Relief Valves) . . . . . . . 16-9
Disassembly & Adjustment . . . . . . . . . . 16-9
Posi-Power Relief Valve . . . . . . . . . . . . . 16-10
Drive Pump . . . . . . . . . . . . . . . . . . . . . . . . 16-10
Disassembly Procedure . . . . . . . . . . . . . 16-10
Assembly Procedure . . . . . . . . . . . . . . . 16-12
Auxiliary Pump . . . . . . . . . . . . . . . . . . . . . 16-14
Disassembly Procedure . . . . . . . . . . . . . 16-14
Assembly Procedure . . . . . . . . . . . . . . . 16-15
17. Hydraulic Pressure & Flow
Chapter Overview . . . . . . . . . . . . . . . . . . . . . 17-1
Personal Safety . . . . . . . . . . . . . . . . . . . . . . 17-1
Contamination Inspection . . . . . . . . . . . . . . . 17-1
Pressure/Flow Test and Troubleshooting . . . 17-1
Charge Pressure Check & Adjust . . . . . . . 17-1
Auxiliary Pressure Check & Adjust . . . . . . 17-3
Lift Arm Pressure Check . . . . . . . . . . . . . . 17-4
Drive Pressure Check . . . . . . . . . . . . . . . . 17-4
Troubleshooting . . . . . . . . . . . . . . . . . . . 17-5
Posi-Power Pressure Check & Adjust . . . . 17-5
Auxiliary Flow Test . . . . . . . . . . . . . . . . . . . 17-6
Troubleshooting . . . . . . . . . . . . . . . . . . . 17-7
18. Troubleshooting
Chapter Overview . . . . . . . . . . . . . . . . . . . . . 18-1
Personal Safety . . . . . . . . . . . . . . . . . . . . . . 18-1
Visual Inspection . . . . . . . . . . . . . . . . . . . . . . 18-1
General Troubleshooting Scenarios . . . . . . . 18-1
Engine/Machine Troubleshooting . . . . . . . . . 18-3
19. Lubricant and Fuel Specifications
Chapter Overview . . . . . . . . . . . . . . . . . . . . . 19-1
Fluids & Fuel Specifications . . . . . . . . . . . . . 19-1
III
Rubber Track Loader
Table of Contents
- Service Manual 1
- Table of Contents 3
- Attachments 10
- Machine Labels and Decals 10
- Rubber Track Loader 11
- 1. Product Safety 11
- 2. Technical Specifications 13
- & Service Tools 13
- PT-80 Specifications 14
- Cycle Times 14
- Service Tools 14
- 3. Circuit Diagrams 15
- Hydraulic Auxiliary Circuit 16
- Hydraulic Drive Circuit 17
- Hydraulic Pilot Generation 19
- Electrical Attachment Outlet 20
- Drive Control 21
- (line routing) 21
- Lift Arm Control 22
- 4. Maintenance 23
- Tilt-Up Cab 24
- Jacking Procedure 24
- Grease Fittings 25
- Undercarriages 25
- Grease Fitting Locations 25
- Track Tension 26
- Drive Sprocket Rollers 27
- Track Removal/Installation 28
- Air Cleaner 32
- Fuel Filter 33
- Water Separator 33
- Accessory Belt Tension 34
- Engine Oil/Filter Change 36
- Engine Oil Specifications 37
- Oil Level Check 37
- Hydraulic Fluid/Filter Change 38
- Radiator/Oil Cooler 39
- Case Drain Filter 40
- Fuse Panel 40
- 5. Machine Controls and 43
- Instrumentation 43
- Switches 44
- 6. Operator Enclosure 45
- Pillar Switch Panels 46
- Side Panels/Gauges 47
- Rear Interior Panel 48
- 7. Chassis and Fuel Tank 49
- Fuel Tank 50
- Footwell 52
- Foot Throttle Assembly 53
- Hood Assembly 53
- 8. Radiator and Oil Cooler 55
- Fan & Fan Shroud 56
- 9. Hydraulic Reservoir 59
- Suction Screen 66
- 10. Lift-Arm/Drive Controls 67
- Lift Arm Float Magnet 69
- 11. Hydraulic Pumps/Motors 71
- Tandem (Drive) Pump 74
- Drive Motor 76
- 12. Engine 79
- Exhaust System 80
- 13. Undercarriage 87
- 10” & 15” Wheels (PT-70) 89
- Bogie Wheel (PT-80 only) 90
- Idler Hub 94
- Part #: 0403-337 95
- Part #: 0403-334 95
- Part #: 0403-333 95
- Part #: 0403-336 95
- Part #: 0403-338 96
- Part #: 0403-330 96
- Part #: 0403-335 97
- 14. Lift-Arm Components 99
- Installation 101
- Bucket/Tilt Cylinder 101
- Quick Coupler Block PRV 103
- 15. Quick Attach 105
- Pivot Pin (quick attach) 107
- Service Procedures 109
- 16. Hydraulic Component 109
- Assembly 111
- Lift Arm Control Valve 112
- Drive Motor (brake portion) 114
- Drive Motor (motor portion) 116
- (Drive Relief Valves) 117
- Disassembly & Adjustment 117
- Drive Pump 118
- Auxiliary Pump 122
- 17. Hydraulic Pressure/Flow 125
- Test & Troubleshooting 125
- Auxiliary Pressure Check 127
- Lift Arm Pressure Check 128
- Drive Pressure Check 128
- Posi-Power Pressure Check 129
- Auxiliary Flow Test 130
- Flow Troubleshooting 131
- 18. Troubleshooting 133
- 19. Lubricant & Fuel 137
- Specifications 137
- 20. Service Aids & 139
- Supplements 139
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